I. Installation and Setup
1. Correct installation position:
Ensure that the cleaner is installed at the appropriate location on the conveyor belt to achieve the best cleaning effect. Usually, it is installed close to the discharge point or at a location where material is most likely to adhere to the belt.
2. Secure installation:
Make sure the cleaner is firmly installed and properly secured to prevent it from shifting or coming loose during operation. This can help avoid damage to the conveyor belt and ensure consistent cleaning performance.
3. Adjustment:
According to the conveyor belt speed, load, and material characteristics, adjust the cleaner's pressure, angle, and other settings to optimize the cleaning effect.
II. Operation and Monitoring
1. Monitor conveyor speed:
Keep an eye on the conveyor speed and ensure that the cleaner is compatible with the operating speed. If the conveyor speed changes, it may be necessary to adjust the cleaner or check its performance to ensure effective cleaning.
2. Check for abnormal noise or vibration:
Listen for any unusual noise or vibration coming from the cleaner during operation. This could indicate a problem with the installation, alignment, or wear of the cleaner. Address any issues promptly to prevent further damage.
3. Observe cleaning effect:
Regularly inspect the cleaning effect of the cleaner to ensure that it is removing the desired amount of material from the conveyor belt. If the cleaning performance deteriorates, check for wear, damage, or misalignment and take appropriate action.
III. Maintenance and Care
1. Regular inspection:
Conduct routine inspections of the cleaner to check for wear, damage, or signs of deterioration. Look for cracks, tears, or excessive wear on the cleaning elements (such as blades, brushes, or polyurethane strips). Check the mounting hardware for tightness and integrity.
2. Cleaning:
Keep the cleaner and surrounding area clean to prevent the accumulation of debris that could affect its performance. Remove any accumulated material from the cleaner and conveyor belt as needed.
3. Replacement of worn parts:
Replace the worn parts of the cleaner promptly when necessary. Follow the manufacturer's recommendations for replacement intervals and procedures to ensure proper functioning of the cleaner.
4. Lubrication (if applicable):
Some cleaners may require lubrication of certain components. Follow the manufacturer's instructions for lubrication requirements and intervals to ensure smooth operation and prolong the life of the cleaner.
IV. Safety Considerations
1. Lockout/tagout:
Before performing any maintenance or inspection work on the cleaner or conveyor system, follow proper lockout/tagout procedures to prevent accidental start-up and ensure the safety of personnel.
2. Protective equipment:
Wear appropriate personal protective equipment, such as gloves, safety glasses, and hard hats, when working with or around the cleaner and conveyor system.
3. Training:
Ensure that all personnel involved in the operation and maintenance of the cleaner and conveyor system are properly trained on safety procedures and the correct use of the equipment.
Conveyor cleaner introduction:
I. Working Principle
The conveyor cleaner is a device used to clean the adhering substances on the surface of the conveyor belt and plays an important role in industrial production. The main working principles are as follows:
1. Scraper cleaner:
Utilizes the friction between the hard scraper and the surface of the conveyor belt to scrape off the adhering materials. The scraper is usually made of wear-resistant materials such as polyurethane or rubber.
2. Brush cleaner:
Adopts a soft brush to contact the conveyor belt. Through the rotation or swing of the brush, the materials are brushed off. The materials of the brush include nylon, steel wire, etc.
3. Air blow cleaner:
Uses the airflow generated by compressed air to blow off the impurities on the conveyor belt.
II. Types and Characteristics
1. Head cleaner:
Installed at the head pulley of the conveyor. It is mainly used to remove most of the adhering materials on the conveyor belt.
Usually has strong cleaning ability and wear resistance and can withstand large pressure and friction.
Common types of head cleaners include counterweight type, spring type, polyurethane scraper, etc.
2. Empty section cleaner:
Installed near the tail pulley of the conveyor or in the empty section between the return idlers.
Used to remove a small amount of residual materials on the surface of the conveyor belt when it returns, preventing materials from spilling and accumulating during the return journey.
Generally in the form of rubber scraper or brush, with a relatively simple structure.
3. Combined cleaner:
Composed of a head cleaner and an empty section cleaner, it can achieve a more thorough cleaning effect.
Suitable for occasions with high cleaning requirements for conveyor belts, such as transporting viscous materials and wet materials.
III. Functions
1. Improve the service life of the conveyor belt:
Timely remove the adhering substances on the conveyor belt to reduce wear and corrosion on the conveyor belt and extend its service life.
Avoid conveyor belt deviation and tearing failures caused by material accumulation.
2. Keep the working environment clean:
Prevent materials from spilling and flying, reduce environmental pollution, and improve the hygiene conditions of the workplace.
Reduce the labor intensity of workers and improve work efficiency.
3. Improve conveying efficiency:
Ensure that the surface of the conveyor belt is clean, reduce the friction between materials and the conveyor belt, and reduce energy consumption.
Avoid conveyor belt slippage caused by material adhesion and ensure the stable operation of the conveying system.
IV. Installation and Maintenance
1. Installation:
The installation position of the cleaner should be accurate to ensure good contact with the conveyor belt.
When installing, pay attention to adjusting the pressure and angle of the cleaner so that it can effectively clean without excessive damage to the conveyor belt.
Install correctly according to the equipment instruction manual to ensure firm and reliable installation.
2. Maintenance:
Regularly check the wear condition of the cleaner and replace severely worn parts in time.
Keep the cleaner clean and prevent blockage by debris from affecting the cleaning effect. Check whether the installation bolts of the cleaner are loose. If loose, tighten them in time.
Perform lubrication and maintenance on the cleaner to extend its service life.
In conclusion, the conveyor cleaner is an indispensable important device in the conveyor system. It can effectively improve the service life of the conveyor belt, keep the working environment clean, and improve conveying efficiency. When choosing and using a cleaner, select the appropriate type according to the actual situation and perform correct installation and maintenance.
