ChengGang belt scraper is a crucial component for bulk material handlers, especially when working in high-temperature environments. These systems face a frequent challenge: keeping the conveyor belt clean while ensuring the scraper blade endures the harsh conditions. ChengGang's state-of-the-art Belt Polyurethane Scraper blades are designed to withstand extreme temperatures and deliver exceptional performance in cleaning conveyor belts.
Working Principle
In industrial applications, carryback is one of the primary concerns for operators. Carryback occurs when material residues cling to the conveyor belt after discharge and are carried back to the tail pulley, causing significant operational issues. This leftover material can spill off at various points along the conveyor, necessitating constant cleaning over the entire belt length rather than focusing on a single location. Carryback not only leads to maintenance challenges but also shortens belt life and increases downtime.
ChengGang provides a Belt Polyurethane Scraper designed specifically to tackle the problem of carryback and prevent the related issues of mistracking, belt damage, and excessive spillage. Our Head Polyurethane Scraper can withstand up to 375°F of continuous operating temperature and intermittent spikes up to 450°F, making it suitable for even the hottest environments. This scraper blade outperforms traditional polyurethane blades by a 2-to-1 margin, ensuring durability and extended lifespan in the most severe conveyor environments.
Product Features
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Durability: Our belt scraper features a top-tier polyurethane formula that offers significantly longer wear life—typically double that of OEM blades.
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Easy Retrofit: ChengGang's blades are designed for direct retrofit, requiring no additional modifications to existing cleaner frames, making installation quick and seamless.
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Heavy-Duty Construction: Equipped with a heavy-duty extruded aluminum insert, the blade is reinforced for high-performance durability.
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Efficiency: The belt scraper blades are engineered to remove debris effectively, ensuring that your conveyor system operates at peak efficiency without frequent downtime or maintenance.
Application of Conveyor Belt Scraper Blade
Used in conveyor systems for transporting coal, ores, and other minerals. It helps keep the belts clean and reduces the risk of material build-up that could cause belt slippage or damage.
2. Quarrying:
Cleans conveyor belts that transport crushed stone, gravel, and other aggregates.
Removes cement dust and particles from conveyor belts, ensuring smooth operation and preventing clogging.
Effectively cleans belts in steel mills that handle raw materials, finished products, and slag.
Types and Characteristics
1. Primary Conveyor Belt Scraper:
The Primary Conveyor Belt Scraper plays an essential role as the first line of defense against carryback. Positioned at the discharge end of the conveyor system, it uses a more aggressive blade design to tackle heavier debris immediately after material transport. This proactive approach significantly improves the efficiency of the system, reducing the amount of material left behind and preventing the accumulation of debris on the belt.
2. Secondary Belt Scraper
Once the primary scraper has done its job, the Secondary Belt Scraper comes into play. This scraper uses a lighter, less aggressive blade to effectively remove any remaining carryback. Positioned further down the conveyor system, the secondary scraper ensures a clean belt surface without risking damage to the belt itself. Its simple yet effective design allows it to be easily integrated into existing conveyor systems, ensuring that the entire belt is thoroughly cleaned.
Why Choose ChengGang?
ChengGang's Belt Polyurethane Scraper solutions are field-tested and proven to deliver outstanding performance in the toughest environments. Whether you're using a Head Polyurethane Scraper, Primary Conveyor Belt Scraper, or Secondary Belt Scraper, our products are designed to enhance the efficiency, longevity, and reliability of your conveyor system.
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Proven Technology: Our scraper blades are tested in the harshest conditions around the world and consistently outlast competitors' blades.
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Compatibility: Our Belt Scraper Blade is compatible with high-heat clinker belts and can easily replace existing blades on major cleaner frames.
Belt Scrapers are indispensable for any conveyor system that requires efficient, long-lasting belt cleaning. ChengGang's high-performance blades, including the Head Polyurethane Scraper, Primary Conveyor Belt Scraper, and Secondary Belt Scraper, provide the ideal solution for minimizing carryback, reducing downtime, and improving operational efficiency. With our proven technology and durable construction, you can trust ChengGang to keep your conveyor systems running smoothly.
