Carrying Rollers & Conveyor Idlers
Discover our wide product range in the section of conveyor technology. Our roller conveyors and conveyor systems are made from high-quality materials and offer high stability and durability. We attach great importance to the quality of our components to ensure that our conveyor systems work reliably and efficiently. From conveyor rollers to ball transfer units and supports, we offer a large range of components that can be individually combined in order to find the optimal material handling solutions.
To ensure the smooth transportation of your goods, it is important to select the best conveyor rollers for your application. Our extensive selection of rollers offers various tube diameters, bearing types and axle machining. You can also choose from different materials the rollers can be made of (steel, plastic, Vulkollan) to meet your specific requirements. Stainless steel versions are also available.
Carrying rollers are utilized in numerous sectors where conveyor belts are implemented. They are used in logistics and material handling, mining and the bulk goods industry, manufacturing and production, the food industry, recycling and waste management as well as the automotive industry. Carrying rollers and idlers enable the efficient and reliable transportation of goods, materials, bulk goods and other products along the conveyor route. They play an important role in optimizing workflows and ensuring smooth operations in various industries.
Belt Conveyor Idler Roller Materials
The material used in the construction of conveyor idler rollers plays a significant role in determining their durability, efficiency, and suitability for specific applications. Idler rollers are a critical part of conveyor systems, and selecting the right material ensures smooth operation, minimizes wear and tear, and reduces maintenance costs. This article explores the most commonly used materials for conveyor rollers, their properties, and their applications.
Common Materials for Idler Rollers
1. Steel
Properties:
High strength and durability.
Excellent resistance to heavy loads and impact.
Moderate resistance to abrasion and wear.
Susceptible to corrosion unless treated (e.g., galvanized or coated).
Applications:
Mining and quarrying industries for transporting heavy and abrasive materials like coal, ore, and aggregates.
Suitable for environments requiring robust construction and impact resistance.
Advantages:
Handles heavy-duty applications.
Long service life under high-stress conditions
Disadvantages:
Heavier compared to alternatives.
Prone to rust in humid or corrosive environments without protective coatings.
2. High-Density Polyethylene (HDPE)
Properties:
Lightweight and corrosion-resistant.
High resistance to abrasion and chemical exposure.
Low noise during operation due to smoother surface properties.
Applications:
Food and pharmaceutical industries where hygiene and non-contamination are priorities.
Environments with high moisture or exposure to corrosive chemicals.
Advantages:
Lightweight, reducing the overall system load.
Non-corrosive and suitable for wet or chemically aggressive settings.
Quieter than steel rollers.
Disadvantages:
Less suitable for extremely heavy loads.
Lower impact resistance compared to steel.
Idler Roller Material Comparison
Material Steel HDPE Strength High Moderate Weight Heavy Light Abrasion Resistance Moderate High Corrosion Resistance Low (unless treated) High Impact Resistance High Moderate Cost Moderate Low
Choosing the right material for idler rollers is vital for optimizing conveyor system performance and longevity. Steel offers unmatched strength for heavy-duty applications, while HDPE and aluminum are perfect for corrosion-resistant and lightweight needs. Rubber and polyurethane excel in impact zones, and composite materials are the future for high-performance systems. By understanding the unique properties of each material, businesses can select idler rollers that best suit their specific requirements, ensuring cost-efficiency and operational success.
Conveyor Idler Rollers for Replacement
The conveyor rollers will take up a large part of investment in building a belt conveyor system. The quality of the conveyor idler rollers will affect the stability and economic benefits of the entire project.
Idler Roller Standard
CEMA (CEMA B, C, D, E, F), DIN, ISO, GB, AS, GOST, SANS, etc.
Idler Roller Materials
The material used in the construction of idler rollers plays a significant role in determining their durability, efficiency, and suitability for specific applications. Choosing the right material for idler rollers is vital for optimizing conveyor system performance and longevity. Steel offers unmatched strength for heavy-duty applications, while HDPE and aluminum are perfect for corrosion-resistant and lightweight needs.
HDPE
Steel
Stainless Steel
Galvanized steel
Idler Roller Bearing
SKF, FAG, NSK, LYC, HRB, or ZWZ
Idler Roller Sealing
The sealing mechanism of an idler roller is as vital as the roller itself in ensuring the smooth operation of conveyor systems. By choosing the right sealing type and material based on the application, businesses can achieve better performance, reduce downtime, and extend the lifespan of their conveyors.
Integral Bearing Sealing
Flinger Seals
Contactless Sealing
Idler Roller Applications
Idler rollers are versatile and indispensable in a wide range of industries. Their ability to adapt to diverse applications—ranging from handling lightweight goods in warehouses to transporting abrasive materials in mining—makes them a cornerstone of modern conveyor systems.
We provide conveyor rollers:
mining conveyor rollers,
aggregate conveyor rollers,
quarry conveyor rollers,
other conveyor rollers.
They are widely used in:
mining,
quarrying,
aggregate,
port,
other industries such as Power, Grains, Paper, Logistic and etc.
Our enterprise insists all along the standard policy of "product high-quality is base of business survival; client satisfaction could be the staring point and ending of an business; persistent improvement is eternal pursuit of staff" as well as consistent purpose of "reputation first, client first" for Stainless Steel Idler Roller,Rubber Conveyor Rollers,Carrying Taper Self-Aligning Idler with Bracket,Pipe - Belt Conveyor Idler Roller,Ceramic Lagging Drum for Conveyor,Belt Conveyor Ceramic Lagging Drive Pulley,Chevron Lagging Pulley,Belt Conveyor Diamond Lagging Pulley,Suspended Garland Idler Roller,Belt conveyor HDPE idler roller,Belt conveyor Nylon Idler Roller
